Kitting

How AI Is Improving Diagnostic Kit Assembly — Meet KitAI™ by BioTouch

In the world of healthcare logistics, the smallest error can have big consequences.

When diagnostic kits are assembled for clinical use — whether for in-lab testing, decentralized clinical trials, or at-home diagnostics — accuracy, speed, and traceability are critical. That’s why BioTouch has launched KitAI™, our AI-driven visual inspection system that brings precision automation to the heart of diagnostic kit assembly.

 What is KitAI™?

KitAI is a proprietary AI Quality Control Coach developed by BioTouch to elevate quality standards in real time. Using advanced computer vision and machine learning, KitAI inspects kits as they’re being assembled, validating every component for presence, correct positioning, and packing sequence.

But KitAI is more than just an inspector, it’s a smart assistant that coaches operators, reduces cognitive load, and enhances consistency across workflows.

The KitAI™ Process: 8 Core Functions

KitAI doesn’t just verify — it empowers. Here’s how it supports quality at every stage:

  1. Validate – Confirms each item is present and correct
  2. Optimize – Streamlines workflow efficiency during kit builds
  3. Coach – Provides real-time feedback to reduce human error
  4. Assemble – Supports accurate, repeatable component placement
  5. Record – Logs visual data to create a quality audit trail
  6. Trace – Enables backward and forward component traceability
  7. Report – Produces QA data to support compliance and analysis
  8. Standardize – Enforces SOP consistency across shifts and sites

Why It Matters

In a high-volume healthcare environment, relying solely on manual checks introduces variability — and risk. KitAI enables:

  • Fewer errors in assembly and shipping
  • Faster onboarding and cross-training of staff
  • Real-time performance data for continuous improvement
  • Regulatory readiness through automated documentation

A Smarter Way Forward

Whether assembling genetic test kits, blood draw supplies, or multi-part clinical kits, KitAI ensures the accuracy and accountability required for modern diagnostics.

As the healthcare industry moves toward more decentralized, home-based, and personalized testing, the demand for scalable, tech-driven quality control solutions has never been greater.

At BioTouch, we’re proud to lead the way — combining human expertise with machine precision to support better outcomes, from warehouse to patient.

 

Want to learn more about KitAI™ or see a demo?
Contact our team or explore more at www.biotouchglobal.com